Swedish mining companies LKAB and Boliden have signed an agreement to work together in investigating the possibility of extracting pyrite concentrate from mining waste at the Boliden Aitik mine, which LKAB will subsequently process into fossil-free sulphuric acid. The sulphuric acid will then be used in processes for extracting rare earth elements and phosphorus from LKAB’s mining waste.

“Together with Boliden, we see an exciting opportunity to develop our plans to include another circular flow that can also remove dependence on fossil products on our way to becoming carbon-free,” LKAB President and CEO Jan Moström said. “The sulphuric acid production will also generate excess heat that can be used in our industrial park, as well as fairly large volumes of iron oxide as a byproduct.” Today, more than a third of LKAB’s industrial minerals business is based on upgrading waste and byproducts, according to the company. Extracting critical minerals such as phosphorus and rare earth elements from LKAB’s existing waste streams requires significant quantities of sulphuric acid. Rather than this being produced from fossil products from oil refineries, waste streams from the Aitik mine have been identified as potential raw material. The plan is for Boliden to establish a plant in Aitik for the production of pyrite concentrate, thereby reducing the need for deposits in Aitik. In parallel, LKAB will establish plants for producing sulphuric acid from the concentrate.

Subject to a timely environmental permit process, it is estimated that both LKAB’s production of apatite concentrate in Kiruna and Malmberget as well as the industrial park for further processing into critical minerals — including the production of sulphuric acid based on pyrite from the Aitik mine — could be operational in 2027.

The two companies said using pyrite as a basis for producing sulphuric acid is a known technology, but in order to make these large investments, long-term collaboration is necessary. The volumes of pyrite concentrate are unlikely to cover the full amount that LKAB needs to produce the volume of sulphuric acid required. In the first instance, LKAB will produce phosphorus and rare earth elements from the ongoing mining, but in the future could also expand production by extracting these from mining waste that has been deposited previously. If this becomes a reality, even more sulphuric acid will be needed. In this case, additional pyrite-containing raw materials will be required, which Boliden can produce if its delayed Laver mining pro-
ject goes into production.