In an area of northern Ontario with a century of gold production, Lake Shore Gold is working hard to turn new-found resources into bullion in the bank

By Simon Walker, European Editor

Forty minutes flying time northeast of Sudbury, and 80 minutes from Toronto, the Timmins-Porcupine district is one of Canada’s most important gold camps. Of the many mines that have come and gone there, three stand out: Hollinger with a cumulative output of 19.3 million oz between 1910 and 1968; MacIntyre Mines (10.7 million oz from 1912 to 1988); and Dome (at least 16 million oz since 1910, and still working). In all, the camp has produced some 70 million oz since its discovery. Together with Hoyle Pond and Pamour, Dome is today part of Goldcorp’s Porcupine operations.

Over time, old camps attract attention from new generations of explorers, with Timmins being no exception. Since 2002, Toronto-based Lake Shore Gold has been focusing on an increasing portfolio of properties there, with its Timmins West mine commissioned in 2011. Work is currently under way to expand mineable reserves there, and to convert large resource bases into initial reserves at the company’s Bell Creek and Fenn-Gib projects. It also owns several other exploration targets in the district. In October 2012, E&MJ visited Lake Shore’s Bell Creek mine and mill as part of a tour sponsored by the Ontario Ministry of Economic Development and Innovation.

Lake Shore’s 10-year Focus
Mark Utting, Lake Shore Gold’s vice president for investor relations, provided E&MJ with some background to the company and the stages in which it has developed its resource base. “Lake Shore was formed in 2002 with the aim of focusing on precious and base metals in northern Ontario and northern Québec,” he said. “We gained access to a number of gold prospects—including what is now Timmins West—through an option agreement with Holmer Gold Mines in 2003. We were able to fulfill our commitment by upgrading and increasing the resource there, and by December of the following year, we had completed a business combination with Holmer to get full ownership of Timmins West.

“We continued defining the resource at Timmins West, and by the end of 2007, we had got an NI 43-101-compliant indicated resource of over 3 million mt grading 8.6 g/mt, for more than 900,000 oz,” Utting said.  To put this into perspective, that was 175,000 oz more than Lake Shore had estimated in 2004, and the figure at that time was four times what Holmer had defined in 2002.

With Timmins West clearly the principal focus for the company, it is perhaps worthwhile pointing out that the property was by no means a new discovery. In fact, gold had been found there as early as 1911, with the claims having passed through a number of different hands before ending up with Holmer Gold in 1964. Several companies, including Noranda and Chevron, had undertaken drilling campaigns there before Lake Shore’s 2004 program that ran to over 31,500 m of coring, mainly on down-dip extensions to known mineralization between 400 and 800 m depth.

Utting picked up the story again. “We had finished a prefeasibility study on Timmins West in August 2007,” he said, “with the NI 43-101 resource filed soon afterward. We then began an earn-in with West Timmins Mining, which had staked areas all around the property, and that gave us access to Thunder Creek and some other potential prospects along the same geological trends. Our initial agreement with West Timmins Mining was for a 60:40 joint venture, but after we had made a major discovery at Thunder Creek in the middle of 2009, we moved to acquire West Timmins Mining and gain full ownership of all of these claims.”

While having its main focus on Timmins West during this time, the company had not been idle elsewhere. In 2005, it bought out Black Hawk Mining, bringing it the Vogel property in the east of the Timmins camp, and signed a 20-year lease on the Schumacher property, one of the original producers there. Of more immediate significance was its acquisition of the Bell Creek mill, just outside Porcupine, from the joint venture between Goldcorp and Kinross Gold, which brought it an established but mothballed concentrator and, importantly, the Bell Creek underground mine.

Win-win Financing
All of this, plus going ahead with development at Timmins West, came at a cost, and at the beginning of 2008, the company was able to seal a deal with Hochschild Mining under which Hochschild took an initial 20% stake in return for a C$64.5-million cash injection. By the end of 2009, Hochschild had increased its holding to 36%, with no less than C$343 million provided to Lake Shore through a series of private placements, giving the company the financial foundation it needed to bring Timmins West into production and expand capacity at the Bell Creek mill.

“In late 2010, Hochschild made a decision to focus on organic growth, and sold out its Lake Shore holdings in two transactions, one in November 2010 and the second in February 2011,” Utting said.

“It was a complete win-win situation. Hochschild provided valuable financing for Lake Shore Gold, then made a good profit on the shares when it sold them.”

His thoughts echoed those expressed by Ignacio Bustamante, Hochschild Mining’s CEO, at the time of the holding sale. “Since we identified the geological potential of Lake Shore Gold in 2007, we have supported the company in moving toward production,” he said. “We are delighted with the progress achieved to date, which provides us with a profitable return on our investment.”

Meanwhile, Lake Shore remained active on the acquisition front, buying the former producing Marlhill mine and surrounding exploration prospects from Goldcorp in late 2009, and the Fenn-Gib and Guibord Main prospects (60 km east of Timmins, on the highly significant Destor-Porcupine fault zone) from Barrick Gold in August 2011. It also entered into an option agreement for a 50:50 joint venture with Aurizon Gold over exploration around Aurizon’s Casa Berardi mine in Québec, while reaching an option agreement with Revolution Resources over the potential sale of some or all of its exploration prospects in Mexico, obtained as part of the West Timmins Mining acquisition.

Over the past three years, the company has filed NI 43-101 resource statements for its combined Vogel-Marlhill project (2.6 million mt at 2.17 g/mt indicated), Fenn-Gib (40.8 million mt at 0.99 g/mt indicated), and a combined Timmins West/Thunder Creek complex (5.8 million mt at 5.99 g/mt indicated)—plus, in each case, further inferred resources. It has also been able to transfer resources to probable reserves at the Timmins West complex, where it has 4.9 million mt grading 5.21 g/mt for 823,800 oz, and increase measured and indicated resources at Bell Creek to 4.25 million mt at 4.73 g/mt, containing 646,400 oz. New discoveries have included the 144 and Gold River prospects, both within the boundaries of the Timmins West complex.

Greenstone Belt-hosted Resources
Studies on the Timmins-Porcupine gold camp over the past 100 years have shown that there were a number of mineralization phases within this Archaean greenstone-hosted resource.  Much of the area is underlain by Abitibi-Wawa metavolcanic rocks, comprising a division of the extensive Superior province of the Canadian shield. This consists of east-west trending alternating belts of predominantly volcanic, sedimentary and gneissic rocks, fractured by major features such as the Porcupine-Destor fault zone that acted as corridors for gold mineralization emplacement. Vein-hosted gold occurs in association with quartz, carbonates and tourmaline, with pyrite and pyrrhotite the major sulphides present.

The geology of individual deposits can be very complex, with mineralization often found at the hinges of fold structures. In general terms, the fault zone that runs through the Timmins-Porcupine camp separates the district’s metasedimentary rocks and mafic volcanics from intermediate, felsic and mafic volcanics to the north and south, with large areas of intrusives to the south and west that may have been involved in the mineralization emplacement. Some areas of ultramafic volcanics are also found within the fault zone.

Thus, for instance, the area containing the Timmins West complex forms the contact zone between mafic metavolcanic rocks to the northwest and metasediments to the southeast.  Dipping steeply, the contact contains folds and shear zones that are associated with gold mineralization. The area between the Timmins West and Thunder Creek also contains a number of ultramafic metamorphosed pyroxenite and porphyritic intrusions.

The gold occurs here in steeply plunging mineralized zones that lie parallel to the local folding and structures, typically within 100 m of major shear zones. Lake Shore’s exploration to date at Timmins West, Thunder Creek and Bell Creek has shown all of the mineralized shoots to be open at depth.

Timmins West: The First into Production
Lying 18 km west of the city, the Timmins deposit at the Timmins West mine was officially declared as being in commercial production at the beginning of 2011. Having established the project’s viability with its 2007 prefeasibility study, in 2008 Lake Shore began the development of an access ramp as well as sinking the 710-m-deep production shaft. This was completed and equipped by mid-2010, with stoping beginning in the primary Ultramafic 1 zone. By the end of 2010, the mine was producing ore at an average rate of 1,600 mt/d.

The mineralization here typically lies at the contact between mafic and sedimentary rocks, as well as within ultramafics. The utramafic-hosted ore begins at around 525 m below surface and, from deep drilling results achieved in 2011, the company believes the structure extends to at least 2,400 m depth here and at nearby Thunder Creek—the other key deposit at the Timmins West mine. The two deposits are now linked by 800-m-long haulages on both the 200 m and 650 m levels, with Thunder Creek having been declared in commercial production at the start of 2012, following the release of an initial resource estimate in November 2011. At the same time, Lake Shore merged the two deposits as its Timmins West complex, under common operational management.

As Lake Shore’s senior vice president for operations, Dan Gagnon, pointed out to E&MJ, “the mine has a 10-year resource base at the moment, and a five-year reserve. To place that in context, the Dome mine has had a 10-year life for the past 100 years.”

While waiting for development to reach the Ultramafic ore zone, during 2009 Lake Shore began ore production from the Footwall and Main zones, which contain lower-grade, less continuous mineralization but which are closer to surface.  From there, production progressed deeper, using longhole stoping on sub-levels 30 m apart, until the first Ultramafic stopes became ready during 2010. The mining focus then switched, with production from the more challenging upper levels being suspended once the higher-grade ore was available, with the first 20 m-high longhole stope measuring over 75 m long by up to 35 m wide.

During 2012, the company focused on extending the existing spiral ramps at both Timmins West and Thunder Creek, with the aim of reaching a depth of around 800 m on each by the year-end. All of the ore produced is trucked by a local contractor about 42 km to the Bell Creek mill for processing and gold recovery.

Bell Creek Mill: Key to Conserving Capex
The availability of the Bell Creek mill and mine at a cost to Lake Shore of around C$10 million in cash, shares and warrants was instrumental in providing the company with a ready-made processing plant that could underpin development at Timmins West. With a conventional carbon-in-pulp circuit, the mill had been built by Canamax Resources when it operated Bell Creek between 1986 and 1991. Subsequent operators, Falconbridge Gold and Kinross Gold, ran the mine for a further three years before it was shut in 1994. Total output during the eight years it was in operation came to some 575,000 mt grading 5.6 g/mt, giving nearly 113,000 oz of gold, all of which was handled by the existing mill.

After acquisition, Lake Shore refurbished the plant to a throughput of 800 mt/d, then increased this first to 1,500 mt/d in 2009, and to 2,000 mt/d by the start of 2012. At the time, the company pointed out that the refurbishment cost was significantly lower than the capex involved in building a whole new mill from the ground up. In addition, the quicker start-up enabled it to begin processing development ore and so generate some cashflow.

Bell Creek is an Archaean-aged mesothermal gold deposit, hosted in a metavolcanic/metasedimentary fold/fault sequence that itself lies between two significant faults. The gold mineralization is typical of that found in the district, being found in association with quartz veins, in fine-grained pyrite and in association with amorphous carbon. High-grade gold mineralization occurs within quartz veins contained in prominent alteration zones that provide a well-recognized exploration target here.

A number of separate orebodies have been identified, including the North, North A, North B and West. In the West zone, around 90% of the gold is associated with disseminated sulphides, mainly pyrite, with minor arsenopyrite, pyrrhotite and chalcopyrite. The North A zone, by contrast, is centered on a prominent quartz vein that contains visible gold, with a surrounding alteration zone hosting disseminated sulphides that carry around 30% of the gold in this zone. Overall, there is a direct association between the gold and sulphide grades, explained mine geologist Ivan Langlois. “The more sulphides, the higher the gold grade,” he said.

The company is now drilling to better define North A’s potential at depth, with drill drifts established on the 535 m and 610 m levels to give access to the structure down to 1,000 m. According to Langlois, North A Deep is separated from the main section of the zone by a barren shear zone, with North A Main bottoming out at around 420 m depth, and North A Deep only beginning some 25 m below that.

Ramp Development Preferred
During its previous period of working, the mine was accessed solely by its 300-m-deep vertical shaft. Today, the headframe still overlooks the mill and other surface facilities, but access and all of the production is handled through the ramp that Lake Shore began developing from surface in May 2009. A separate vent shaft supplies 146 m3/s (310,000 cfm) of fresh air into the mine, with the ramp acting as the main return.

Eighteen months later, the ramp had reached the 320 m level, allowing access to the mineralization beneath the old workings for the first time. By September 2011, it had been extended to the 460 m level, below the top of the North A Deep zone, and at the time of E&MJ’s visit it was down to 565 m and the 535 m-level hanging-wall exploration drift was in full use for drilling the structure down to 775 m. By the end of 2012, the ramp had been extended to 610 m below surface.

Two stoping zones were in operation in October 2012, between 300 and 320 m in the North A, and from 460 to 475 m in the North A Deep. The ore zone here runs up to 3 m wide, allowing longhole stoping on 15 m-high sub-levels, with a strike length on the 445 m-level of about 35 m. However, as Langlois told E&MJ, by the time the mineralization reaches the 580 m level, the ore zone is some 150 m long, with clear indications that the orebody becomes more extensive at depth.

The mine relies largely on Atlas Copco LHDs and trucks for its production. A 2-yd3  ST2G is used to move broken ore from the stopes to a transfer point on the ramp, where larger 6-yd3 and 8-yd3 machines load it on to the mine’s fleet of three, 42-mt-capacity MT42 trucks for the haul to surface. Bell Creek is also taking delivery of an MT50 truck to compensate for increased haul distances, the ramp having been developed large enough to handle this size of machine.

For drilling, the mine has a number of Atlas Copco Boomer drill rigs for development, while contracting out its stope work to Taurus Drilling, which uses its own specially designed longhole rigs.

Optimizing the Mill
Given its dependence on the mill to handle ore from both Bell Creek and Timmins West, the company’s plans have centered on increasing throughput again to 3,000 mt/d, which has involved building a new crushing plant, 6,000-mt-capacity fine ore bin, SAG mill, carbon-in-leach tanks and a new thickener. While its initial schedule envisaged achieving this by the end of 2012, the program was later revised to give a staged expansion, initially to 2,500 mt, then to 3,000 mt in the second quarter of this year in line with the increasing availability of ore from the two mines.

Meeting the 2,500-mt/d target by the end of 2012 involved upgrades to most of the recovery section of the mill. The new thickener and water-handling system was commissioned in October, followed by the CIL tanks, a leach tailings screening plant and pump and piping upgrades to the secondary grinding circuit. The second stage, to achieve 3,000 mt/d, is focusing on the mill’s ore receiving, crushing, storage and grinding sections. Overall, the company expects the expansion to cost just over C$100 million to complete, compared with its initial C$83 million estimate, although its rescheduling has helped to minimize the overall increase.

At the other end of the plant, the bullion room produces roughly 85% doré bars that are shipped to Johnson Matthey in Mississauga for refining. Recoveries have improved steadily as the mill has run at regular rates, and were standing at over 97% in late 2012, while per-ounce cash costs have fallen. Lake Shore is now targeting a figure of less than US$700/oz by 2014 as feed grades become more consistent.

Exploration Potential Being Realized
Quite aside from the two mines, Lake Shore has a substantial exploration portfolio, both within the Timmins camp and further afield. The company spent C$26 million on exploration during 2010 and C$32 million in 2011, with about C$10 million on surface drilling on various prospects last year. “We have a full pipeline of projects, and we have invested a lot to prove up our resource base,” Utting told E&MJ. “Our current focus is on bringing the Timmins West mine to full production, but there is no question that we have many attractive options to support our future growth.

“We are doing less surface drilling at Timmins West, with more underground drilling there to get a better understanding of the deposits,” he explained. “We have spent C$12 million there this year [2012] on underground ‘in-mine’ drilling to support production and resource definition.”  In all, the company’s 2012 underground and surface drilling programs totaled around 120,000 m, including over 18,000 m at Fenn-Gib.

Fenn-Gib is a different type of target for Lake Shore, representing a low-grade, bulk-tonnage open-pittable resource. It has been evaluated at various times over the past 90 years, with companies such as Cominco and International Corona Resources having drilled there. The most recent work was done in the late 1990s by Pangea Resources, with Barrick having acquired it in 2000.  Barrick has a limited-time 51% buy-back option on the property, which applies for 90 days once Lake Shore reaches a 5 million oz resource base.

At Bell Creek, meanwhile, the complex now includes the Marlhill, Vogel-Schumacher and Wetmore exploration prospects. Lake Shore has drilled all of these and has compiled initial resources estimates at Vogel and Marlhill. All of the prospects lie within easy trucking range to the existing mill.

However, the Timmins West complex remains the company’s priority target, not only within the existing mines, but on structures such as the Gold River Trend, which lies about 3 km to the south of them. Running from 50 to 200 m wide, this has now been traced for over 3 km, and is interpreted as a branch of the Porcupine-Destor fault. Equally, the 144 deposit, close to Thunder Creek, carries strong similarities to Thunder Creek in terms of grade and mineralization type. Lake Shore has published an initial resource estimate for the Gold River Trend, and is continuing with deep drilling to define the structures there.

Lake Shore produced 7,700 oz of gold in 2009 as it processed development ore. Production increased to 43,500 oz in 2010 as Timmins West came on stream, and jumped to 86,565 oz in 2011. The company’s output last year totaled 85,782 oz, with plans in place to increase production in 2013 to between 120,000 and 135,000 oz.

Commenting on the production figures, Lake Shore President and CEO Tony Makuch said: “We finished 2012 strong with higher production and improved grades during the fourth quarter. For the full year, we achieved our production guidance. Equally important, we met our key mine development and mill expansion objectives.

“The progress we achieved in 2012 has positioned us for significantly higher production, reduced spending and improved cash operating costs in 2013,” he went on. “Capital spending on mine development and mill expansion projects is forecast at approximately C$80 million, with an additional C$10 million budgeted for exploration, largely in-mine drilling. Cash operating costs in 2013 are targeted at US$800-$875/oz, including royalties.”

By focusing on a district with known gold-producing pedigree, Lake Shore believes that this has major benefits as it transforms from exploration to production. “Timmins is a mining town with a mining culture,” Utting told E&MJ. “In a tight labor market, it’s a good place to be, since we don’t have to rely on fly-in, fly-out.

“We benefit significantly from the availability of the things you need when you’re building a new mine,” he added. “When we ran a power line into Timmins West, we only had to put in nine poles to link in to the grid.”

The focus now is for Lake Shore to increase the mill’s processing rate to 3,000 mt/d by the middle of the year, and to increase production from Timmins West to reach that level by the year-end, with additional mill feed being drawn from Bell Creek in the interim. It is also continuing to evaluate the deep zone at Bell Creek, Fenn-Gib and a number of other prospects. The glory days of the Timmins-Porcupine camp may be in the history books now, but it looks like another chapter is in the process of being written.

Lake Shore Gold Finds More Mineralization
In late January, Lake Shore Gold reported the results from over 27,000 m of drilling at its 144 property during 2012. Highlights included the discovery of a new area of mineralization, 850 m south of Thunder Creek in 144 Gap, together with an area of shallow mineralization at 144 South.

Company President and CEO Tony Makuch, said: “The results highlight the significant potential to continue to grow and expand the Timmins West mine operation, including exploring the gap between Thunder Creek and 144 as well as the 144 North and South zones. We have discovered new areas of mineralization in the 144 Gap, doubled the depth of known mineralization at 144 North and intersected new mineralization at 144 South. We have also gained important new information regarding controls for the mineralization and identified large syenite stocks at both the 144 North and 144 South areas that are similar to that found at Thunder Creek.”

The company states that the main focus of future drilling here will be to test the projected down-plunge extensions of the newly identified mineralization at the 144 Gap and South areas.

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